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Operations Research Models and Methods
 
Problems Section
Network Flow Programming Models
 - Aggregate Production Scheduling with Overtime

A company is planning its aggregate production schedule for the next three months. Units may be produced on regular time or overtime. The relevant costs and capacities are shown in the table below. The demands for each month, that must be met, are also shown. Units produced in a particular month may be sold in that month or kept in inventory until sale in a later month. There is a $1 cost per unit for each month an item is kept in inventory. Initially there are 15 items in inventory. Sales may be backordered at a cost of $2 per unit per month

.

 

Capacity

(Units)

Production Cost

($ per Unit)

Period

Reg. Time

Overtime

Reg. Time

Overtime

Demand

1

100

20

14

18

60

2

100

10

17

22

80

3

60

20

17

22

140

a. Construct and solve the model to find the optimum production plan .

 

b. Construct the model when the inventory cost depends on the total time an item is stored. The cost is: $1 per unit for items kept in inventory for 1 month, $3 for items kept for 2 months, and $5 for items kept for 3 months. The initial inventory has been in storage for 1 month. Solve the model with this change.

  
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